Technical Parameters of Welding Manipulator (Column Boom Manipulator)
| Model |
LH8080 |
LH4580 |
LH5060 |
LH3040 |
LH1235 |
| Horizontal travel(mm) |
8000 |
4500 |
5000 |
3000 |
1200 |
| Vertical travel(mm) |
8000 |
8000 |
6000 |
4000 |
3500 |
| Rotating angle(mm) |
±180° |
±180° |
±180° |
±180° |
Manual control
±360° |
| Rotating speed(m/min) |
0.12 |
0.12 |
0.12 |
0.12 |
|
| Boom elevating speed(m/min) |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
| Boom forward speed(m/min) |
0.12-1.2 |
0.12-1.2 |
0.12-1.2 |
0.12-1.2 |
0.12-1.2 |
| Tablorward-backward speed(m/min) |
0.2-2 |
0.2-2 |
0.2-2 |
0.2-2 |
Manual control |
| Table rail distance(mm) |
2700 |
2000 |
2000 |
1500 |
1000 |
Description of Welding Manipulator
This welding manipulator, also called column boom manipulator, is mainly installed with the TIG and MIG welding machine. And we can provide you with three types of welding manipulators for our clients: radial-position, fixed, and fixed rotating manipulators.
It is mainly used to offer firm support for high-precise welding, and can be also used for welding vessels, wind towers, pipelines, and many other polishing machines.
It is mainly composed of a column, a boom, a guide holder, and a trolley.
This column boom manipulator can reach both of the inside of small internal diameters and the outside of big diameters in order to weld circumferential joints as well as longitudinal joints.
Furthermore, we can attach more functions to this welding manipulator, such as tracing, monitoring, and solder recycling function. And we can also design and manufacture welding manipulators in accordance with specific demands of our clients.
Features of Welding Manipulator
1. Both of the column and the boom adopt a V-type rail, and possess high loading capacity.
2. To make the positioning of the boom stable and smooth, the column is equipped with a brake motor.
3. The guide holder has a safety pin, and the column has a row of security holes. The safety pin will enter into a security hole when the chain breaks down. In this way, serious accidents are successfully avoided.
4. A pivoting support is used to connect the lower part of this manipulator with its foundation, thus smooth and stable rotation is obtained. Besides, it can also facilitate the work of welding many workpieces at the same time.
5. The guide holder connects the boom with the column, thus making the vertical adjustment and horizontal extension possible.
6. The boom is also equipped with a cross electrical regulator.
7. A stepless speed regulating converter, with stable and reliable performance, is used to control the extension of the boom. And the converter has a failure testing mechanism, which will give an alarm when something wrong happens.
8. The guide holder is box-shaped. And its upper part is connected with the lifting chain; its rear part is linked with the column through the chain wheel; and its front part is connected to the boom.
9. Its speed reducer is mainly composed of a professional cucloidal-pin wheel and a worm-gear speed reducer.
10. This column boom manipulator adopts a total-sealing oil immersion lubricating mode to help keep off dust, slag, and many other impurities.
Accessories of Welding Manipulator
To better facilitate our clients' operation, we provide several accessories for your choice, such as flux recovery and transmitting machine, racking system, moniter, and more.
Technology Function
1) The operation machine is used for flat welding, butt welding seam and internal and external longitudinal welding seam of cylindrical body and it can be fitted with roller stand for welding seam of internal and external circular welding seam. If it is fitted with positioner, different type of body can be made for different places of welding.
2) Main body box type welding structure is treating by stress after welding and fine machining shall be made. The guide surface adopts precision grinding processing or ensure the sophistication and smooth running.
The precision grinding rack is installed on crossbeam to guarantee its flexibleness and free expansion and contraction.
3) The crossbeam's expansion and contraction, motor-driven turning of column and running of motor-driven trolley adopt AC frequency control of motor speed and the constant torque output the stat and the stop are very rapid.
4) The raise and lifting of crossbeam adopt the constant speed type, thus its lifting is smooth, safe and reliable.
5) The Base have the fixed type, fixed and rotation and movable and rotation.
6) There are linkages interface, which can realize linkage synchronization with welding turntable, welding positioner.
7) Anti-drop is with self-lock principle, it can stop any sudden drop, anti-drop ingenious, shockless and reassuring
8) LH shape Heavy duty machine is fitted with operation platform, which is easy for operation and regulation.
9) The manual control box may realize the remote control.
10) Cross-tuning system with motorized slide can realize welding torch in three-dimensional adjust, which satisfy welding torch adjust for welding longitudinal and circular seam, 200mm adjust range can make the easy operation.
11) There are limited switches for extension, lifting and rotation. Make sure the safety operation. At the same time mount overloading, over current, under voltage and short circuit for the whole system control.
12) Safety device can guarantee the basement move on the rail stable.
13) Control panel as the picture show. That could control the welding manipulator, LINCOLN welding machine, welding rotator, all will be integrated.
Motor introduction
Reducer
Planetary cycloid reducer is a new type of gear reduction mechanism with advanced design and novel structure, which applies the principle of planetary transmission and engages with cycloid pinwheel.In most cases, this reducer has replaced two-stage and three-stage ordinary cylindrical gear reducers and cylindrical worm reducers, and has been widely used in aerospace, metallurgy, mining, petroleum, chemical industry, ship, light industry, food, textile, printing and dyeing, pharmaceuticals, rubber, plastic, and hoisting and transportation.
Product characteristics:
- High transmission ratio.
- High transmission efficiency.
- Compact structure, small size and light weight.
- Less failures, long life.
- Smooth and reliable operation.
- Easy disassembly and repair.
- Strong overloading capacity, impact resistance, small inertia moment, suitable for frequent starting and positive and reverse operation.
The reducer is a kind of power transmission mechanism, which uses the speed converter of gear to reduce the rotation number of motor to the required rotation number and obtain a structure with large torque.
Function of reducer:Reduce the speed and increase the output torque at the same time. The torque output ratio is multiplied by the motor output deceleration ratio, but it shall not exceed the rated torque of the reducer. At the same time, the inertia of the lo.ad is reduced to the square of the deceleration ratio.
Slewing bearing
Slewing bearing is the force basic element of machine, which requires relative rotation between all two parts and bears axial force, radial force and overturning moment at the same time.Its basic function is to use bolts to fix it on the upper and lower supports of mechanical equipment to transmit force and drive so as to realize the relative rotation between the two parts of mechanical equipment.Rotary support generally has installation holes, internal or external gears, lubrication holes and sealing devices. It has the characteristics of compact structure, light weight, good structural steel, smooth operation, high accuracy, safety and reliability.
Slewing bearing is a basic part of mechanical equipment and widely used in various industries of national economy. It is widely used in construction machinery, port machinery, metallurgical machinery, mining machinery, petroleum machinery, chemical machinery, medical equipment, ship machinery, light industrial machinery, environmental protection machinery, entertainment equipment, transportation machinery equipment. Swing supports are increasingly used in energy-saving and environmental protection projects, such as wind turbines that require a variety of precision pole swing support kits.
Gear
Gear is a wheel like mechanical part which transmits the torque by the engagement of teeth. Through the transmission with other toothed mechanical parts (such as another gear, Dao rack and worm), the gear can change the speed and torque, change the direction of motion and change the form of motion.
Axis
The transposition machine drives the rotation of internal gear through the rotation of shaft, and then drives the rotation of external gear, thus achieving the function of transposition.
Top quality rotator manufacturer
1.With over 20 years of specialized experience in manufacturing self-aligning rotators.
2.Our products feature a bearing capacity that ranges from 5 tons to 400 tons.
3.We provide CE and ISO certifications, ensuring compliance with stringent sub-regulations. Additionally.
4.We offer a one-year warranty and free wearing parts.
5.Our highly skilled technical team is dedicated to supporting you and your large-scale projects, such as wind turbine welding.
Product certification
Step into the future of welding technology with our cutting-edge solutions.
From automated processes to intuitive controls, our products are at the forefront of innovation, providing you with the tools you need to stay ahead in today's competitive market!
Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.
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