Customization: | Available |
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Type: | Welding Turntable |
Structure: | Platform |
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No. | Model | Load | Turning Velocity (rpm) |
Worktable diameter (mm) |
Motor power (kw) |
Speed regulation way |
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1 | HB-20 | 2000 KG | 0.05-0.5 | Φ1400 | 1.5 | Variable frequency speed control |
The Welding Turntable is a versatile tool designed to rotate workpieces during welding, offering precise control over positioning. It is ideal for small to medium-sized components like pipes, flanges, and metal structures, commonly used in industries such as fabrication, automotive, and metalworking.
This turntable allows for smooth, consistent rotation, enabling welders to access all sides of the workpiece without manually repositioning it. It enhances welding precision and reduces operator fatigue, leading to more accurate and efficient welds.
With adjustable speed controls, the turntable can be customized to match the specific welding process, ensuring a uniform weld seam. Its heavy-duty construction ensures durability, allowing it to handle significant loads while maintaining stability.
Designed for ease of use, the Welding Turntable simplifies complex welds, improves workflow, and increases productivity, making it an essential piece of equipment for welding shops looking to optimize their operations.
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Welding Rotator Maintenance Guidelines
Clean the welding rotator before use. Keep the rubber rollers away from oils and high temperatures to prevent aging. It's recommended that a designated person operates and maintains the equipment.
Ensure the speed reducer is filled with 30# engine oil before starting, especially when the temperature is below 0ºC.
Replace the oil in the speed reducer after the first month of use. Afterward, change the oil every six months.
Do not use the roller bed as a welding ground to avoid damaging the bearings.
Welding Turntable - The Ultimate FAQ Guide
What is a welding turntable?
A welding turntable is a rotating platform designed to hold and turn workpieces during welding, ensuring consistent and precise welds by allowing the operator to access all sides without manually repositioning the item.
What are the main benefits of using a welding turntable?
The key benefits include improved weld precision, reduced operator fatigue, enhanced productivity, and more consistent weld quality. It also simplifies complex welding processes and reduces time spent on repositioning workpieces.
What materials can be welded using a welding turntable?
Welding turntables are versatile and can be used to weld various materials, including steel, aluminum, stainless steel, and other metals used in industries like automotive, metal fabrication, and construction.
What types of workpieces are suitable for welding turntables?
Welding turntables are ideal for small to medium-sized cylindrical and circular workpieces such as pipes, flanges, rings, and metal structures.
Are welding turntables adjustable?
Yes, welding turntables come with adjustable speed controls and customizable rotation settings to suit different welding requirements and workpiece sizes.
Can welding turntables handle heavy loads?
Yes, many welding turntables are built with heavy-duty construction to handle substantial loads while maintaining rotational stability.
How do you operate a welding turntable?
Welding turntables are easy to operate, with user-friendly controls for adjusting speed and direction. The welder can set the optimal rotation speed and maintain consistent welds across the workpiece.
What industries commonly use welding turntables?
Welding turntables are widely used in industries such as metal fabrication, automotive manufacturing, aerospace, and industrial construction, where high precision and efficiency are required.
What factors should I consider when choosing a welding turntable?
Consider load capacity, rotation speed options, ease of use, and compatibility with your workpiece sizes and welding processes.
Can welding turntables be automated?
Yes, welding turntables can be integrated with robotic welding systems to fully automate the welding process, further increasing productivity and consistency.
Automation in Welding Turntable Operations
The integration of welding turntables with robotic systems and automated processes is transforming industries by increasing production speed, precision, and reducing labor costs. This topic explores how automation is enhancing efficiency in sectors like automotive, aerospace, and heavy machinery manufacturing.
Advancements in Welding Turntable Design
Innovations in the design of welding turntables, such as modularity, programmable controls, and enhanced load capacity, are making them more adaptable to complex welding tasks. This includes improvements for high-precision industries like oil and gas, pressure vessel manufacturing, and shipbuilding.
Welding Turntables in Additive Manufacturing
As additive manufacturing (3D printing) grows, welding turntables are being used to optimize post-processing welding tasks. This topic focuses on how turntables support the seamless transition between additive manufacturing and traditional welding methods.
Energy-Efficient Welding Turntables
The demand for sustainable manufacturing is leading to the development of energy-efficient welding turntables. This topic covers innovations that reduce energy consumption while maintaining high performance, appealing to industries with green initiatives.
Customization and Flexibility in Welding Turntables
Industries increasingly require customized turntables to handle unique workpieces or specific welding challenges. This topic explores how manufacturers are offering tailored solutions to meet industry-specific demands, particularly in shipbuilding, metal fabrication, and construction.