Tube Welding Turning Table Elbow Turntable Positioning Equipment

Product Details
Customization: Available
Type: Welding Turntable
Structure: Platform
Manufacturer/Factory & Trading Company

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  • Tube Welding Turning Table Elbow Turntable Positioning Equipment
  • Tube Welding Turning Table Elbow Turntable Positioning Equipment
  • Tube Welding Turning Table Elbow Turntable Positioning Equipment
  • Tube Welding Turning Table Elbow Turntable Positioning Equipment
  • Tube Welding Turning Table Elbow Turntable Positioning Equipment
  • Tube Welding Turning Table Elbow Turntable Positioning Equipment
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Basic Info.

Model NO.
HB-20
Tilting Angle
0
Voltage
110-575V
Welding Tilter Type
Traditional Special
Condition
New
Special
OEM
Transport Package
Standard
Trademark
ABK
Origin
China
HS Code
84688000
Production Capacity
500 Sets/Month

Product Description

Technical Parameters of HB-20 welding turntable
 
No. Model Load Turning
Velocity
(rpm)
Worktable diameter
(mm)
Motor power
(kw)
Speed regulation
way
1 HB-20 2000 KG 0.05-0.5 Φ1400 1.5 Variable
frequency speed
control

Description of Welding Positioner

The Welding Turntable is a versatile tool designed to rotate workpieces during welding, offering precise control over positioning. It is ideal for small to medium-sized components like pipes, flanges, and metal structures, commonly used in industries such as fabrication, automotive, and metalworking.

This turntable allows for smooth, consistent rotation, enabling welders to access all sides of the workpiece without manually repositioning it. It enhances welding precision and reduces operator fatigue, leading to more accurate and efficient welds.

With adjustable speed controls, the turntable can be customized to match the specific welding process, ensuring a uniform weld seam. Its heavy-duty construction ensures durability, allowing it to handle significant loads while maintaining stability.

Designed for ease of use, the Welding Turntable simplifies complex welds, improves workflow, and increases productivity, making it an essential piece of equipment for welding shops looking to optimize their operations.

Features
1. There are six T-shaped slots on the worktable in order to fix workpieces tightly.
2. Six stiffeners are welded on the rear side, thus the rigidity is largely improved and the deformation rate of the worktable is greatly reduced.
3. Worm gear box is adopted by this welding turntable.
4. It adopts stepless speed regulation method to ensure its reliable and stable performance.
5. It is easy to control and maintain, and it can meet various welding requirements of users.
6. The base is firm enough to ensure this machine stable turning.

Parameter list of conventional Welding Turntable 

Tube Welding Turning Table Elbow Turntable Positioning Equipment

Technology Funcation
 
  • Trusted design
  • Reliable Quality
  • Renowned parts
  • Inverter control
  • Direct drive system
  • Motorised travel option
  • Build to order custom design
  • OEM

Tube Welding Turning Table Elbow Turntable Positioning Equipment
1.Slewing bearing
Tube Welding Turning Table Elbow Turntable Positioning Equipment
Slewing bearing is the force basic element of  machine, which requires relative rotation between all two parts and bears axial force, radial force and overturning moment at the same time.Its basic function is to use bolts to fix it on the upper and lower supports of mechanical equipment to transmit force and drive so as to realize the relative rotation between the two parts of mechanical equipment.Rotary support generally has installation holes, internal or external gears, lubrication holes and sealing devices. It has the characteristics of compact structure, light weight, good structural steel, smooth operation, high accuracy, safety and reliability.

Slewing bearing is a basic part of mechanical equipment and widely used in various industries of national economy. It is widely used in construction machinery, port machinery, metallurgical machinery, mining machinery, petroleum machinery, chemical machinery, medical equipment, ship machinery, light industrial machinery, environmental protection machinery, entertainment equipment, transportation machinery equipment.Swing supports are increasingly used in energy-saving and environmental protection projects, such as wind turbines that require a variety of precision pole swing
support kits.

2.Gear

Tube Welding Turning Table Elbow Turntable Positioning Equipment

Gear is a wheel like mechanical part which transmits the torque by the engagement of teeth. Through the transmission with other toothed mechanical parts (such as another gear, Dao rack and worm), the gear can change the speed and torque, change the direction of motion and change the form of motion.

Tube Welding Turning Table Elbow Turntable Positioning Equipment
3.Reducer
Tube Welding Turning Table Elbow Turntable Positioning Equipment
The reducer is a kind of power transmission mechanism, which uses the speed converter of gear to reduce the rotation number of motor to the required rotation number and obtain a structure with large torque.

Function of reducer:Reduce the speed and increase the output torque at the same time. The torque output ratio is multiplied by the motor output deceleration ratio, but it shall not exceed the rated torque of the reducer.At the same time, the inertia of the lo.ad is reduced to the square of the deceleration ratio.


4.Motor

Tube Welding Turning Table Elbow Turntable Positioning EquipmentTube Welding Turning Table Elbow Turntable Positioning Equipment


Welding Rotator Maintenance Guidelines

  1. Clean the welding rotator before use. Keep the rubber rollers away from oils and high temperatures to prevent aging. It's recommended that a designated person operates and maintains the equipment.

  2. Ensure the speed reducer is filled with 30# engine oil before starting, especially when the temperature is below 0ºC.

  3. Replace the oil in the speed reducer after the first month of use. Afterward, change the oil every six months.

  4. Do not use the roller bed as a welding ground to avoid damaging the bearings.

Top quality rotator manufacturer

1.With over 20 years of specialized experience in manufacturing self-aligning rotators.

2.Our products feature a bearing capacity that ranges from 5 tons to 400 tons. 

3.We provide CE and ISO certifications, ensuring compliance with stringent sub-regulations. Additionally.

4.We offer a one-year warranty and free wearing parts. 

5.Our highly skilled technical team is dedicated to supporting you and your large-scale projects, such as wind turbine welding.

Product certification

Step into the future of welding technology with our cutting-edge solutions.
From automated processes to intuitive controls, our products are at the forefront of innovation, providing you with the tools you need to stay ahead in today's competitive market!

Tube Welding Turning Table Elbow Turntable Positioning Equipment
Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.

Welding Turntable - The Ultimate FAQ Guide

What is a welding turntable?
A welding turntable is a rotating platform designed to hold and turn workpieces during welding, ensuring consistent and precise welds by allowing the operator to access all sides without manually repositioning the item.

What are the main benefits of using a welding turntable?
The key benefits include improved weld precision, reduced operator fatigue, enhanced productivity, and more consistent weld quality. It also simplifies complex welding processes and reduces time spent on repositioning workpieces.

What materials can be welded using a welding turntable?
Welding turntables are versatile and can be used to weld various materials, including steel, aluminum, stainless steel, and other metals used in industries like automotive, metal fabrication, and construction.

What types of workpieces are suitable for welding turntables?
Welding turntables are ideal for small to medium-sized cylindrical and circular workpieces such as pipes, flanges, rings, and metal structures.

Are welding turntables adjustable?
Yes, welding turntables come with adjustable speed controls and customizable rotation settings to suit different welding requirements and workpiece sizes.

Can welding turntables handle heavy loads?
Yes, many welding turntables are built with heavy-duty construction to handle substantial loads while maintaining rotational stability.

How do you operate a welding turntable?
Welding turntables are easy to operate, with user-friendly controls for adjusting speed and direction. The welder can set the optimal rotation speed and maintain consistent welds across the workpiece.

What industries commonly use welding turntables?
Welding turntables are widely used in industries such as metal fabrication, automotive manufacturing, aerospace, and industrial construction, where high precision and efficiency are required.

What factors should I consider when choosing a welding turntable?
Consider load capacity, rotation speed options, ease of use, and compatibility with your workpiece sizes and welding processes.

Can welding turntables be automated?
Yes, welding turntables can be integrated with robotic welding systems to fully automate the welding process, further increasing productivity and consistency.

Automation in Welding Turntable Operations
The integration of welding turntables with robotic systems and automated processes is transforming industries by increasing production speed, precision, and reducing labor costs. This topic explores how automation is enhancing efficiency in sectors like automotive, aerospace, and heavy machinery manufacturing.

Advancements in Welding Turntable Design
Innovations in the design of welding turntables, such as modularity, programmable controls, and enhanced load capacity, are making them more adaptable to complex welding tasks. This includes improvements for high-precision industries like oil and gas, pressure vessel manufacturing, and shipbuilding.

Welding Turntables in Additive Manufacturing
As additive manufacturing (3D printing) grows, welding turntables are being used to optimize post-processing welding tasks. This topic focuses on how turntables support the seamless transition between additive manufacturing and traditional welding methods.

Energy-Efficient Welding Turntables
The demand for sustainable manufacturing is leading to the development of energy-efficient welding turntables. This topic covers innovations that reduce energy consumption while maintaining high performance, appealing to industries with green initiatives.

Customization and Flexibility in Welding Turntables
Industries increasingly require customized turntables to handle unique workpieces or specific welding challenges. This topic explores how manufacturers are offering tailored solutions to meet industry-specific demands, particularly in shipbuilding, metal fabrication, and construction.


 

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